To pull out the wire rope, move the Clutch Handle to the Released position, shown in Figure F, slide the loop of the Hook Strap over the hook, then pull on the Hook Strap to pull out the wire rope. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Is there a replacement part to fix this ?? From the below wiring diagram, use the wire color code guide and attach the yellow, black/red cables to the terminals on the winch. Test Electric Winch for proper operation. It has a very smooth surface to feed your synthetic rope through. COMES WITH EVERYTHING TO MOUNT TO YOUR TRUCK OR SUV. It is too late to reverse the damage at this point, the wire rope must be discarded. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I am looking for a replacement box that the controls are in that mounts on top of my Badland 12000 zxr wench. The circuit breaker is then attached to the positive terminal on the battery, and the other end is attached to the solenoid. It is relatively easy and manageable with the Badland Winches. Check for any blunt wires or uncovered pieces of wire before connecting the winch to a battery. The controller box for my ATV harbor Freight winch got smashed. Suppose if you have a wireless remote, connect the remote control box to the solenoid box. The red indicator light will flash during the operation. If voltage is present, replace motor. Do not use vehicle to pull on the Wire Rope and "assist" the winch. You may need a plastic encasing to secure your circuit breaker from water and dust. Do not step over wire rope. The mounting plate must be rated to at least the Winch's capacity. Badland is a winch brand that provides good quality winches. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. This helix gives rise to the composite rope. Disconnect the Pendant Controller when not in use. As you can see all the parts in the diagram below, you can understand the wiring well. Approved as an IP66 rated device, it can undergo extreme weather conditions and resist harmful effects on its functionality. Even if the winch is attached to your vehicle's bumper, it can still be used to help and pull out someone else's car. TO PREVENT SERIOUS INJURY FROM EXPLOSION DUE TO SPARKING AT THE BATTERY CONNECTION:Unplug the Pendant Connector and disconnect the Battery Cables before making other wiring connections. Your email address will not be published. However, exercise extreme caution when working around a running vehicle and ONLY operate a vehicle in an outdoor area. Do not use the winch if the wire rope is frayed, kinked or damaged. The wireless remote controller box will act as a receiver for the wireless remote. This wire rope is kinked. It has a powder coated finish in a semi-gloss black color. They are less dangerous than steel cable when it breaks. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. When unpacking, make sure that the product is intact and undamaged. According to the diagram below, attach the cables from the solenoid to the respective winch terminals. Recoil the wire rope back into the winch under at least 500 lb. Good thing that there are winch manufacturing companies that do that. Hook onto the object using a pulling point, tow strap or chain. https://www.harborfreight.com/ZXR-1.Remote-Control-and-Automatic-Brake-63770.html https://www.harborfreight.com/APEX-Synthetic-12000-lb-Wireless-Winch-56385.html Pay no attention to the price listed on the Apex, I got a coupon with the $499 sale price on it. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. See Figure G. Attachment point must be centered in loop of hook and the hook's safety clasp must be fully closed. , connect the remote control receiver to the solenoid box. Heavy vehicles such as trucks can easily handle this much weight. 12V Winch Rocker Thumb Switch with Mounting Bracket Handle Bar Control Switch for KFI, WARN, RAMSEY, SUPERWINCH, CHAMPION, VENOM, BADLAND etc. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. Keep your winches running efficiently and make them last as long as possible by getting precisely the parts you need. Waterproof body preserves the internal components of this machine Satin black powder-coated finish, stainless steel fasteners, improved winch sealing, and larger winch drum elevate the item's durability Cable and/or synthetic rope pull back into the drum quickly Various mounting options available for you to use The Badland will be made in China using parts sourced horribly. The two black wires are on the far right and far left of the red wires. Other features, such as its waterproof nature and a series-wound motor that remain cool after extensive use, are remarkable. Replace the stock circuit breaker from the Harbor Freight winch that comes with no protection and no place for mounting. The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed. The wireless remote controller will act as a receiver to operate the wireless remote. Only winch with the winching vehicle s transmission in neutral. One such feature is that it can pull or tow for a very long time without getting hot and burning out. Do not lean over or come in contact with battery while making connections. Note: Check compatibility with your vehicle before purchasing. So far, I dont see any problems with it. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. Roller Fairlead comes with two way and 4-way rollers that can guide your steel cable from different angles. I have a badlands 12000 lb capacity winch. A double line system should be used whenever possible. No hardware to mount or connect the electrical components. IP 66 Weather Resistant, Auto-winch designed to recover any stuck vehicle, Comes with an automatic load-holding brake for increased safety. However, using it to self-recover your vehicle or someone else's might require some practice and care. Keep clear of fairlead when operating. Looking for a part # and badland 5000 winch free spool knob any ideas where I might get one? Badland winches are known for durability, fair price, and easy maintenance. If the vehicle where the winch is mounted is not supposed to be moved, engage the emergency brake and block the wheels using wheel chocks (sold separately). 3. To use the wired remote, attach the remote cable to the remote socket on the control box. (Wire rope enters/exits at the bottom.). Connect the wire rope for a double line system as shown in Figure J below. Overall, its features and build quality make it worth it for people who have heavy-duty trailers, RVs, and other such vehicles. Please familiarize yourself with the operation of your winch before using it. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling $ 349 99. . 2. This route must be secure, out of the way of moving parts, road debris, or any possibility of being damaged by operation or maintenance of the vehicle. Originally, I was going to try to utilize everything that was already installed and simply bolt in the new winch and reconnect the blue and yellow wires. The winch still runs. You can increase the rope length and get more spools on your drum with its thin size. It is highly durable and reliable. Have a bad land 2000lb winch that retracts the cable but wont let the cable out. Apart from trucks, these can also be fixed on trailers and some heavy-duty RVs. Spooler would not engage after that it was just in free spool mode. The items listed here are very good items. Read this material before using this product. thanks, Ive been trying to find the top for apex going on a year now spends hundreds of dollars on something and then cant get parts .. nice. Recover a stuck vehicle, haul timber or load a boat with this powerful auto winch. Im looking for a drum assembly for a Badland 2500 lb winch. The above Badlands winch parts are good quality, affordable, and easy to install. Summary of Contents for Badland ZXR9000. Extend the Wire Rope to its full length, noting how the existing Wire Rope is connected to the inside of the drum. If any of the steps are unclear or if you need any visual help, check out the following video: The discussion above leads to the point that the Badland ZXR 12000 Lbs is a product manufactured to offer great durability and strength to the user. Part of that warranty includes free replacement parts on some of the hardest hit parts of your gear - buckles and zipper pulls. 1 BADLAND WINCHES 12,000 lb. A robust circuit breaker can prevent damage from an overload or short circuit by interrupting current flow. Failure to do so can result in serious injury. Save my name, email, and website in this browser for the next time I comment. Loop the wire rope around the pulley and connect to another part of the vehicle's chassis or to a separate anchor point. Most of the Badland winches carry the same ideal wiring pattern. Check for voltage at armature port with Switch pressed. Correct any such issue before use. If the object to be pulled must be pulled at an angle in relation to the winch, use a pulley (sold separately) and an anchor point directly in front of the winch, as shown in Figure C, to keep the Wire Rope pull straight. This can accommodate any winch line with a thickness of 5/8 inch and thinner. A clicking indicates proper activation. Any holes made in any part of the vehicle or hardware must be fitted with rubber grommets to prevent the wires fraying. Badland ZXR 12000 lb. Handlebar Control Switch: 3. Do not use a winch while you are tired or under the influence of drugs, alcohol or medication. But most customer reports show that it doesn't do the job well and can be slower compared to other products on the market. SAVE THIS MANUAL. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. Get 10% Off Your Entire Purchase When You Open a New Account, Get our best deals and latest news delivered straight to you. The winch's internal mechanism is permanently lubricated. I've searched and cannot find any source for replacement parts . Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). The ZXR 12000 Lb winch is IP66-rated waterproof. There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. I bought the Badland ZXR 3500 winch to replace the winch that came on my Honda Rancher 420 44. Here are the most searched Badland Winch Parts from the customers. Failure to follow all instructions may result in fire, serious injury and/or DEATH. Keep clear. If you are going to go cheap and Chinese consider running a Smittybilt winch. This wire rope must be discarded and not be used. I finally get a chance to give you guys my opinion of this winch after a year of abuse. The robust cable rope, high power motor, and the strong build are made for emergencies in all kinds of settings. Run winch with vehicle motor running. This will ensure that the safety of the winch is maintained. 12,000 POUND WINCH. Do not slide wire rope through hands, even with gloves on. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. To use the winch, connect the wired remote cable directly to the remote socket on the solenoid box. Shop products from small business brands sold in Amazons store. Do not use winch in overwind orientation. A vehicle s transmission is not designed to handle that type of load. I haven't been planning on getting a winch in the near future, but the price is intriguing. Different features have been incorporated in it, which were previously not available in any model. Can anyone help, thanks. The red wire is connected from the solenoid box to the battery positive side. If your vehicle doesnt support a mounting plate or does not come with a mounting bracket like the Badland 2500 Lb or ZXR 12000 Lb Winch, you may have to purchase it separately. my cover got cracked and broken. From the solenoid, attach the black battery cable directly to the negative terminal of the battery. 12000LBS Electric Winch 12V Steel Cable Off-road ATV UTV Truck Towing Trailer Brand New $264.10 or Best Offer Free shipping Free returns 29 watchers Sponsored 12000LBS Electric Winch Waterproof Truck Trailer 85FT Steel Rope Off-Road 4WD Brand New $226.99 Save up to 5% when you buy more or Best Offer Free shipping Free returns Sponsored Not all badland winches are waterproof; the models 3500 lb, ZXR 3500 lb, 5000 lb & APEX 12,000 lb are the only winches with a waterproof rating above IP66 protection. I had the same problem with 12000lb. Here are some instances in which you can use the product: This unit can help off-road enthusiasts recover their own vehicle if stuck in a situation. Check the Winch's electrical connections. Disconnect Pendant Controller before working near the Wire Rope, drum, fairlead or load, to prevent accidental starting. then wait about a month or so for them to get in, they come all the way from Chinese town. It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. Due to continuing improvements, actual product may differ slightly from the product described herein. The remote control will auto shut down when not in use after two minutes. BADLAND ZXR 12,000 lb. I have the 2500 wench on my Polaris ranger 570. been working great first couple times I used it. Uncoil the wire rope, except for 5 full wraps. Distractions can cause you to lose control. Thanks Clarence. Use as intended only. Has anyone else been successful in finding replacement parts ? The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. Keep wire rope straight to avoid kinking the wire rope. of tension. The Duty Cycle defines the amount of time, within a 15 minute period, during which a Winch can operate at its maximum capacity without overheating. Later tighten them with the help of a drill. Required fields are marked *. To use the wired remote control, attach the Just have to look up or call customer service. Remove all metal jewelry before working near battery. Do not try to guide wire rope. Note: Specifications are approximate and subject to change. There are two black wires and two red wires that come out of the winch. Avoid damage to the Winch by not winching for more than the prescribed duty cycle time. Some people are too busy knowing it all to ever learn anything. Let us know what you think in the comments section! Move the Clutch Handle to the Engaged position. Repair or replace solenoid. 80 ft. x 3/8" synthetic winch rope (8 pages), Motor runs but Wire Rope drum does not turn, Motor runs slowly or without normal power, Winches Badland ZXR 2500 Owner's Manual & Safety Instructions, Winches Badland 56412 Owner's Manual & Safety Instructions, Winches Badland APEX 57535 Owner's Manual & Safety Instructions, 3/8", Replaceable with Spring-loaded Safety Latch. The result of all their efforts is a winch that can withstand even the roughest and tough conditions. 2023 WINCHMANIA.COM , ALL RIGHTS RESERVED. Examine the winch for structural cracks, bends, damage, frayed or kinked wire rope, and any other conditions that may affect the safe operation of the winch. In case it slips or breaks, it will "whiplash" along this line. I do a review and install some new parts. It can heat up after excessive use. Theyre independent, uncut and unsponsored. This ZXR 12000 lbs winch weighs 84 pounds and has roller fairlead with nylon bushings. Press and hold the remote switch for approximately 2 seconds to start using the winch. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. Handlebar switch would be helpful in case of failure with wireless remote control. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I need the plug in , on side of box. Keep clear of wire rope, hook, and load while winching. Truck SUV Jeep trailer recovery pull pulling tool 12v electric 12,000 lbs.
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